Liquid Silicone Moldings for the Medical Industry

Liquid silicone rubber (LSR) is a type of silicone elastomer liquid at room temperature and can be molded into various shapes using injection molding techniques. Its unique properties make LSR an essential material in the medical manufacturing industry. This ensures that medical devices and equipment are safe, effective, and durable.

This article will explore the uses of LSR in medical products and the manufacturing process behind it.

Applications of LSR in the Medical Manufacturing Industry

Below are some examples of how LSR is used in the manufacturing industry for medical products and equipment:

Medical Device Components

The flexibility, durability, and biocompatibility of LSR make it the preferred choice for most medical devices. These include catheters, syringes, and medical tubes and containers. It is also frequently used to seal respiratory masks and dental impressions for dental crowns and bridge works. Lastly, it is utilized to manufacture diagnostic equipment, including ultrasound gels and probe covers.

Implants

LSR is a popular material for implantable devices due to its high purity and resistance to heat and chemicals. It can also be molded into various shapes, allowing for the customization of implants to fit individual patient needs. Additionally, it is suitable for long-term implantation, making it ideal for artificial heart valves, breast implants, and cochlear implants.

Surgical Instruments

Using LSR in surgical instruments gives surgeons the tools to perform complex procedures with greater precision and accuracy. Moreover, they can easily be sterilized using various methods, ensuring they are safe and free from harmful bacteria.

Wearable Medical Technology

Wearable medical technology has become increasingly popular, providing patients with real-time health monitoring and data collection capabilities. Examples of this technology include glucose monitoring systems, ECG monitors, and sleep trackers. The use of LSR improves patient outcomes and provides healthcare professionals with valuable data that can be used to optimize patient treatment.

Jefferson Rubber Works’ Certification and Capabilities

Jefferson Rubber Works, a leading supplier of custom rubber products, is pleased to announce that we have been awarded the ISO 13485:2016 certification for our Medical Device Quality Management System (QMS). It is an internationally recognized quality standard specific to the medical device industry that ensures the quality of medical device design, development, and production.

The certification underscores our commitment to providing high-quality rubber-molded products for the industry. In addition, our QMS focuses on delivering devices and related services that consistently meet customer and regulatory requirements. We also ensure our products are safe and meet customer needs through an audit, management review, and continuous improvement processes.

Manufacturing LSR components can often present unforeseen challenges that require creative problem-solving. At Jefferson Rubber Works, we have the expertise to meet these challenges head-on. With the addition of our Class 8 molding and component assembly cleanroom we are expanding our capabilities and strengthening our position in the market.

Partner With Jefferson Rubber Works for High-Quality Rubber Products and Services

With over 40 years of experience in the industry, Jefferson Rubber Works has become a leading supplier of custom rubber products and services! Our capabilities include liquid silicone molding, rubber injection molding, transfer molding, thermoplastic rubber, and composite moldings. We also specialize in meeting customers’ unique needs in various markets, including the medical industry.

Contact us or request a quote today to learn more about how we can help meet your custom needs!